Overview

Form Your Vision. Mold with Plastisol.

Plastisol molding is a highly versatile process used to produce flexible or rigid parts by forming material inside hollow molds. The plastisol is poured or rotationally dispersed within the mold, then heated to cure the vinyl resin and plasticizer. This method is ideal for creating components with complex geometries and fine details, thanks to its excellent flow characteristics and controlled viscosity.

Curing typically occurs at elevated temperatures between 150–200°C, allowing the molded part to achieve full adhesion and mechanical strength. The result is a durable, flexible product with customizable shapes, textures, and finishes—suitable for applications such as grips, gaskets, caps, and specialty components across industrial, automotive, and consumer markets.

Plastisol - Molding Series

Features

Customizable Hardness and Flexibility – Finishes can range from soft and rubbery to rigid and structural, tailored to your specific needs.
Cost-Effective for Low Volumes – Low tooling costs make it ideal for short runs and custom or prototype parts.
Color & Texture Versatility – Available in a wide range of colors and surface finishes to meet aesthetic or functional goals.
Seamless Complex Shapes – Supports the production of intricate, joint-free parts with complex geometries.

Black sealing rubber gaskets on colored blue background

Fishing tackles and fishing baits in box .Classic Colored Fishing Lure , Beautiful Background digital image.Fishing on the lake at sunset.

Screwdriver with a rubber handle on a white isolated background

Filtration assemblies – Potting and Open Mold Casting

Downloads

Download all files associated with our Plastisol molding series.

Download Plastisol Molding Sales Sheet

Document file size 2.77 MB

Technical Properties

Below are some key technical properties of our Plastisol molding series. For full specifications and performance details, please contact us to request the technical data sheet.

Hardness

Shore A to Shore D

Resistance

Flame / UV / Mildew / Chemical / Impact

Physical

Tensile / Tear / Elongation / Density

Colors

Pantone / RAL / AMS STD 595

Compliance

Non-phthalate / Prop 65 / REACH / ROHS / FDA / UL

Molding Methods

Plastisol molding methods include dip molding, slush molding, rotational molding, and hot melt molding. Each process forms flexible, durable parts by shaping heated plastisol in open or closed molds, allowing for a wide variety of custom applications.

Dip Molding

Caps, Grips, Plugs, Sleeves, Bellows, Unsupported Gloves, Busbar Boots, Tube Baits, Closures, Can Holders

Rotational Molding

Boat Fenders, Toys, Dolls / Doll Parts, Play Balls / Sport Balls, Medical Bulbs, Squeeze Toys, Statuary, Mannequins, Anatomical Models, Novelty Banks, Lamp Bases

Slush Molding

Industrial Boots, Toys, Automotive Parts, Automotive Armrests/Headrests, Dolls, Vinyl Masks

Open/In-Place Molding

Air Filter End-Seal Gaskets, Slipper / Sock Soles, Bottle Cap Liners

Closed Cavity Molding

Automobile Mats, Vinyl Switch/Sensor Mats, Soft Plastic Fishing Lures

Hot Melts

Manufactured Stone, Artificial Stones

Applications

Plastisol dip molding is ideal for producing flexible, durable, and form-fitting parts across diverse industries. From grips and gloves to busbar boots, tube baits, and closures, these coatings provide customized solutions for mechanical, electrical, medical, automotive, and consumer applications—offering consistent performance, comfort, and protection.

Industrial & Mechanical

Caps, plugs, sleeves, bellows, closures

Electrical & Power Systems

Busbar boots

Tools & Hardware

Grips

Medical & Safety

Unsupported gloves

Automotive & Transport

Can holders, sleeves

Fishing & Outdoors

Tube baits

Consumer Goods

Squeeze toys, animal toys, dolls, doll parts, play balls, sport balls, novelty banks, Vinyl masks

Retail Display & Decorative

Statuary, mannequins, lamp bases

Solutions

Flexible Plastisol Molding Solutions: Our plastisol molding series offers heat-activated, vinyl-based compounds designed for flexible, durable molded parts. Ideal for grips, gaskets, seals, and custom components, these formulations provide excellent surface detail and mechanical strength. With adjustable viscosity, hardness, and cure profile, they’re tailored to meet a wide range of molding needs. Need something specific? Our team is here to help.